Generator Synchronization System — Akij Group
Project Specifications
4 x 1250 kVA Multi-Genset Auto-Synchronization & Peak Shaving
Key Facts & Metrics
- Client: Akij Group (Akij Particle Board & Textile Mills)
- Location: Manikganj & Trishal Complexes
- Capacity: 4 x 1250 kVA Multi-Genset Auto-Synchronization & Peak Shaving
- Completion: January 2024
- Project Status: ✓ Fully Commissioned
Turnkey Engineering Support:
Senior EPC Hotline: +880 1712-345678
Email: info@positivepowerbd.com
Project Overview & Engineering Scope
To guarantee 100% uninterrupted power for heavy particle board hydraulic presses and precision spinning machinery, Positive Power designed and commissioned a sophisticated generator synchronization and load-sharing system for Akij Group.
Utilizing Deep Sea Electronics and ComAp digital controllers, the system automatically detects load swings, starting and synchronizing additional generators within 12 seconds when factory demand rises, and ramping them down sequentially during off-peak hours to minimize diesel fuel consumption.
Delivered Scope of Work
- Captive power plant synchronization engineering
- Design & assembly of 4-generator auto-paralleling switchboard
- Motorized drawout ACB breaker integration with electrical interlocks
- Automated load-dependent start/stop and peak shaving logic
- Cloud-based IoT SCADA telemetry with real-time alert notifications
Delivered Equipment & Systems
- ▪ 4 x 1250 kVA Diesel Generator Auto-Paralleling Switchboard
- ▪ ComAp InteliGen NT / Deep Sea DSE8610 MKII Controllers
- ▪ 4000A Motorized 4-Pole Air Circuit Breakers (ACB)
- ▪ Ethernet Modbus Gateway with Remote Web SCADA Dashboard
The intelligent synchronization system built by Positive Power has saved us substantial fuel by running only the exact generator capacity our plant needs at any hour. The transition during grid dropouts is completely imperceptible.
— Akij Group (Akij Particle Board & Textile Mills)Our Turnkey Engineering Commitments
Every project is executed under ISO 9001:2015 quality frameworks with full single-point accountability from concept to national grid energization.
⚙️ Turnkey Responsibility
Complete ownership of geotechnical surveys, civil gantry foundations, transformer erection, switchgear installation, and primary testing.
🏛️ Utility & Regulatory Clearance
Full technical liaison with BPDB, BREB, DPDC, and DESCO ensuring smooth tariff metering verification and official grid synchronization.
🛡️ 24/7 Operations & Maintenance
Post-commissioning support backed by emergency on-site technical teams, routine oil testing, thermographic inspections, and OEM parts.
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